Testing an Isotron 40 meter antenna

Last month, I was given the opportunity to participate in a 30-day test and review of the Bilal Isotron 40M antenna for the 100 Watts and a Wire podcast. The Isotron is a strange looking and compact antenna that has reviews with an overall rating of 4 stars on eham.net. After building and then testing the antenna for a month, I was invited to participate in the podcast along with two other hams to give our review of the antenna for the following criteria:

You can listen to the podcast here. In addition to the audio podcast, there are videos covering each of the review criteria on the 100 Watts and a Wire YouTube channel. (Each of the criteria listed above includes a link to the YouTube video for that topic.)

Assembling the Antenna

The antenna arrived in a sturdy box, and all of the parts were in good shape. The paper manual is adequate and includes diagrams that were helpful for assembly. It took me about an hour to put it together. Once assembled and tightened, it is a sturdy antenna. It’s worth reading the manual closely before attempting assembly, and again afterwards to understand the instructions for tuning the SWR.

Photo of all parts prior to assembling the antenna
The manual is not fancy, but includes good instructions to assemble the antenna. Pay close attention to the instructions for tuning the antenna.
The antenna is almost fully assembled, with the U-bolts for the mast and tuning arm still to be installed.

Installing and Testing the Antenna

I installed the antenna on 28-foot heavy duty fiberglass telescoping mast from Max Gain Systems. The mast is located next to a long chain link fence, which may have interacted with the antenna and made tuning it a bit challenging initially. Once attached to the mast, I used a Comet antenna analyzer, and attempted to tune the antenna for the lower end of 40 meters for CW and digital modes. For my first test, with the antenna mast lowered, the SWR was just above 3:1. I believe that was partially due to close proximity of the metal fence. Also, the manual specifies that the antenna works best with a metal mast, likely to serve as a counterpoise. I attached about 25 feet of copper wire to the antenna ground as a counterpoise, and made some more tuning adjustments. After that, and when I raised the antenna to 25 feet, the SWR was down to 1.6:1. Close enough, since I have an antenna tuner in the shack.

I mounted the antenna on a HD fiberglass telescoping mast. The mast was lowered to mount and tune the antenna. This picture shows a HF choke at the feed point, which I ended up removing after testing.
The mast extended with the antenna about 25 feet off the ground.
From a distance, the antenna is not quite as noticeable as the roof-mounted VHF/UHF vertical and 6M horizontal loop antennas.

Performance

I tested the antenna for 30 days using FT8, WSPR, CW and SSB. The first contact I made on FT8 was in Washington State… a very promising start! Using FT8, I was easily able to work stations all over North America, as well as some DX stations in Europe, Australia and Japan. I also tested the antenna using WSPR for 24 hours, and my signals were received across North America and in Europe. I used the antenna for all of my 40 meter phone and CW contacts during Winter Field Day, and I was able to make a lot of contacts across the U.S. and Canada. The antenna performs better than I expected it would. However, it is not a good for receiving when compared against my end-fed halfwave antenna. I made comparisons several days, and the wire antenna was always noticeably better for receiving.

Stations receiving FT8 signals from Isotron 40M antenna on January 19th, 2022
24 hour WSPR test with Isotron 40M antenna
Completed QSOs made with the Isotron 40M antenna as of January 20th, 2022

Final Thoughts

Pros:
1. It actually works! When I first looked at the antenna, I was skeptical. After testing it for 30 days, I realize there are some use cases where this antenna is a good choice.
2. This antenna would probably good for someone with HOA restrictions, as it is small enough to be hidden. However, keep in mind that my testing was with the antenna mounted at 25 feet and in the clear.
3. Because the antenna is compact and can be raised quickly, it would also be a good choice for portable operations or emergency communications.
Cons:
1. The antenna is only for the 40 meter band. If you have space for several antennas, that’s probably not an issue.
2. The antenna can be somewhat finicky with SWR. It made several trips up and down a ladder, and lowered the mast a few times, to get it adjusted. I also had to retune the antenna after one particularly cold, windy, rainy day.

The antenna retails for $160. Would I have bought this antenna on my own? Probably not. During the podcast, each reviewer was asked to give a “signal report” between 55 and 59 as an overall rating of the antenna. My report was solidly in the middle with a 57. It is definitely strange looking, but the appearance and compact size belie an antenna that actually performs fairly well, as long as you don’t expect miracles. I will most likely take the antenna down from the mast to install an off-center-fed dipole, and see if one of my ham friends living in a HOA community would like to give the Isotron a try.

This was a great ham radio experience for me. I had a lot of fun building, testing and using the antenna. I also enjoyed being included on the 100 Watts and a Wire podcast, and Christian Cudnick, K0STH, is a great host.

10M WAS and DXCC, Finally!

The conditions on 10 meters have finally become favorable for me to get enough confirmations to complete WAS and DXCC on that band, and those were also what I needed to complete 5BWAS and 5BDXCC. I received the 5BWAS certificate, and applied for the 5BDXCC certificate. I also have WAS and DXCC on 30M, 17M and 12M. All of these were completed using 100 watts and omnidirectional antennas. The key has been persistence, and some luck to be on the radio when the bands are open.

It’s time for me to get going on 160M and 6M.

Veritium HFClock 9 (aka HamClock)

I purchased a Veritium HFClock as an impulse buy when I saw it on sale in an email from Gigaparts. I tried to build a HamClock using a Raspberry Pi and 7″ touchscreen, but I could never quite get it to work correctly. The Veritium HFClock is far more expensive, but it has a 9″ touchscreen in an attractive hardwood frame, and was easy to configure right out of the box. It’s definitely an attractive and informative station accessory. I may try again to build a HFClock with a Raspberry Pi someday.

New antenna for 10 meters

This afternoon I installed a new antenna for 10 meters. The antenna is a HF-28 Rectangle from PAR Electronics. It’s light (2.5 lbs.) and compact (approximately 8′ X 4′). It was very easy to build and took me about a half hour following the included instructions. I have the antenna mounted on a Max-Gain Systems MK-6 fiberglass push-up mast. The SWR was near perfect right away, but there are instructions included to tune the antenna if necessary. According to the manufacturer, the antenna is not perfectly omni-directional, but it has a pattern that does not require a rotator.

The antenna seems to work very well. The conditions on 10 meters were not great today, but right away I was able to work several FT8 stations on the west coast and in South America. I can’t wait to see how it performs in good band conditions. Hopefully this antenna will help me finally work Alaska on 10 meters to finally complete a 5BWAS and get closer 10 DXCC for 10 meters!

The antenna is mounted on the mast I had previously used for a 6 meter Ringo vertical, which you can see leaning up against the fence.
I still need to do some work on the guy ropes, but the antenna and mast are very sturdy.
I only need 9 more countries for DXCC on 10 meters!

10M and 12M are coming alive!

This weekend the higher frequency bands have really come to life. I have had a blast working stations in Europe, the Middle East, and Africa. I hope this is just a glimpse of things to come!

My 12m contacts on October 9th
12m and 10m contacts on October 10th
12m and 10m contacts on October 11th
Map of stations that were receiving N4MI FT8 signals on 12m on October 11th
Map of stations that were receiving N4MI FT8 signals on 10m on October 11th
Logbook of the World confirmations as of October 11th

In three days, I logged 40 QSOs on 12m, in 29 different countries. I also logged 19 QSOs on 10m, in 17 different countries. I could have worked many more stations, but I was hunting specifically for new countries. I managed to work enough new countries for a DXCC Award for 12m. I still have some work to do on 10m, but I picked up a few more.

I am sure that many hams in the U.S. with better stations worked more countries, but I am happy with these results using less than 100 watts into an end-fed wire antenna.

New QSL Card Art from K1NSS

I wanted to incorporate some of my most recent ham radio activities into a new QSL card. I reached out to my friend Jeff, K1NSS, and gave him a basic idea about what I wanted. I wanted my DX hound buddy Luke the Catahoula featured in the card. As usual, he worked his magic and came up with a fantastic design that captured my vision, and then some! What do you think? This version will be going to the printer soon.

New truck means new radio install!

My faithful old 2011 Tundra pickup truck, as great as it was, was starting to require frequent repairs. I got a great trade-in offer for it, so I got a new Dodge 1500 Crew Cab. A new truck means time to install a new radio! My good friends Rusty KG4HIR, Randall KN4FYG, and Steven KN4RVU offered their expertise, time and sweat to help me install the radio. They’ve all had experience with mobile radio installation, but this was my first time.

In my Tundra, I had an Icom ID-5100A, and I had a Kenwood TM-D170GA in my shack. It seemed like a no-brainer to mount the Kenwood radio in the new truck to take advantage of the APRS capabilities, which are not really needed in the shack. So, the ID-5100A from my old truck was moved into the shack, and the TM-D710GA was designated for the new truck.

New Ram 1500 pickup with dual band antenna installed on a fender mount.

Rusty gave me some good advice, which is to get used to the layout of the new truck before deciding how and where to mount the radio. I did not want to drill too many holes in the new truck, so I decided to go with a fender mount for the antenna. I got an antenna mount, specifically designed for the Ram 1500, from Valley Enterprises. The main unit of the radio is mounted with a bracket under a back seat. After some research, I chose a center dash mount from ProClips, and an extension plate with magnetic puck from Lido Radio for the head unit. The dash mount is very sturdy and well designed. The magnetic puck on the extension plate is very convenient for the microphone.

The install went very well. It was a hot and humid morning, but the awesome install crew got the job done in about 3 hours. All of the truck parts went back in place, with no extra or missing pieces, and the radio powered right up. The way everything is mounted makes it very easy to install a new radio, if that’s ever necessary.

The radio had previously been programmed for use in the shack, but we were able to verify that it was transmitting and receiving. Later, I reprogrammed the radio and adjusted all of the settings for mobile use. I also did some test drives to see how the radio performed with the local repeaters, and simplex with a few friends. It seems to perform as good as I would expect with a fender-mounted antenna. I also have it transmitting APRS beacons as N4MI-9.

I am very pleased with the radio and how it is installed! It’s great to be on the air again while I’m rolling.

The power and antenna cables came through the firewall with some gentle persuasion, through an existing hole where other wires were routed from the cabin to the engine compartment.
Did you know that the center entertainment console just pops out of place with a good tug? It’s held in place with two clips. It’s an uneasy feeling when pulling it loose! The cable from the radio to the remote head unit is routed behind the entertainment console.
The main radio unit is mounted under a back seat. It’s mounted with the rear of the unit facing toward the cabin to improve airflow and allow easier access to the plugs and cables. I leave a programming cable plugged in.
The drivers side fender mount came from Valley Enterprises. I am using a Comet CA-2X4SR dual band antenna, which is compact and very broad band across 2M and 70cm.
Final installation of the head unit. The cable comes in behind the entertainment console. I used a ProClips mount center dash mount designed specifically for a Ram 1500, along with a Lido extension plate for the head unit and a magnetic puck for the microphone.
The CA-2X4SR is either a great dummy load, or a well tuned antenna!
You can follow my tracks on aprs.fi as N4MI-9

Installed New 6M and 2M/70cm Antennas

From the time I became licensed, just a little over 5 years ago, I have been using a trusty Diamond X50A antenna mounted on one 5-foot galvanized steel mast on an eave mount, putting the antenna about 4 feet above the roofline. The apex of the roof is approximately 30 feet from the ground. This antenna has served me very well, and with it I could reliably hit most of the repeaters in the area, as well as work stations on simplex up to about 15 miles away. Last year, I added a Cushcraft AR-6 Ringo for 6 meters. When there is a 6M opening, this antenna works OK and I worked quite a few distant stations (see previous posts under the category 6 Meters). However, because of the vertical polarization, I had difficulty working some stations in nearby grids who have horizontally polarized antennas. Also, the Ringo would frequently detune for mysterious reasons. Even though it was mounted on a telescoping mast, it became tiresome to frequently lower and retune it.

When my friend Rusty inquired about renting a 50-foot articulating boom lift to do some antenna work at his house, I thought now might be a good time to upgrade both antennas. I got a Diamond X300A for 2M/70cm, and a M2 HO Loop for 6M. I also got some new 5-foot galvanized masts and 55-feet of new RG-213 coax. My ham friends came over this morning to remove the existing antennas and install the two new antennas. Special thanks to KG4HIR Rusty, KG4HIQ Earl, W4EFS Walter, and KK4ZHT Eric for working all day on this project in the heat and humidity! Eric and Walter did all of the work in the bucket, and Rusty and Earl did the majority of assembly and adjustment of the antennas on the ground.

For this installation, we used three sections of 5-foot galvanized mast (for a total of 15 feet). Approximately 2 feet of the first section sits below the roof apex in the bottom of the eave mount, so about 13 feet of mast is above the rooftop. The X300A, which is a 10-foot antenna, is mounted on top, and the 6M horizontal loop is mounted about 5 feet below that. We used the existing LMR400 coax for 2M/70cm, and the new RG-213 coax for 6M. We tested the SWR and impedance on both antennas on temporary masts at about 15 feet above ground, and both antennas had great readings as assembled – no need for adjustments. I thought we might have to adjust the 6M antenna once it was in place above the roof, but the SWR stayed about the same at 1.2:1.

Eric and Walter preparing to remove the existing Diamond X50A and mast from the eave mount. You can also see the 6M Ringo vertical on the left side of this picture.
The X50A and the old mast have been removed. Installing the first new mast section into the eave mount.
Both new antennas were assembled and mounted to two mast sections on the ground. Eric and Walter preparing to place the two mast sections with the new antennas into the first mast section.
All three masts and the two antennas are in place. Walter and Eric are adjusting and tightening all of the mounting hardware.
The new masts and antennas in place.
Looking up from the roof at the shiny new antennas.

With the lift bucket extended, Eric took some photos that give an “antenna-eye” view from the rooftop.

Since we already had the lift, I took advantage of the opportunity to place a couple of ropes and pulleys for future use. The first about 40-45 feet up in a hickory tree, and the other on an old utility pole beside the driveway.

Installing a pulley and rope on a tall hickory tree in my yard.
Removing some old wires and installing a rope and pulley at the top of this utility beside my driveway.

We had to take a short break for rain and thunderstorms. (The new antennas survived their first thunderstorm.) Even though there were a few adjustments made along the way, overall the project went as planned and was successful. Unfortunately, we did not have the same luck earlier in the day at Rusty’s house, because we could not get the lift into a position where the bucket would reach his antenna mast. I sure wish that had gone better.

I have not yet had a chance to fully test the performance of the new antennas. The new 2M/70cm has higher gain and is mounted 10 feet higher than the previous antenna. The 6M HO Loop is very narrow-band, but the SWR is nearly perfect at 50.3 MHz, so it will be great for digital and CW work. I did tune to 50.313 MHz and could hear and decode lots of FT8 from stations participating in the ARRL June VHF Contest. I’ll make some additional posts with my observations about the performance as I operate more with these antennas.

SOTABeams WSPRlite and ZachTek WSPR Desktop

WSPR (pronounced “whisper), which stands for “Weak Signal Propagation Reporter,” is a fantastic digital signal for assessing band conditions and evaluating antenna performance. It’s also great for detecting band openings. WSPR mode implements a protocol designed for probing potential propagation paths with low-power transmissions. The protocol was designed, and a program written initially, by Joe Taylor, K1JT. WSPR is included in the WSJT-X software, along with several other weak signal digital modes (FT8, FT4, etc.) for amateur radio. WSJT-X can be used to transmit and receive WSPR signals.

WSJT-X v.2.3.1 receiving and decoding WSPR on 20m.

There may be times when you don’t want to tie up your HF transceiver for WSPR signals, and you really don’t need the power that’s available in most HF transceivers for WSPR. With a decent antenna, you can transmit and decode signals over very long distances with very low power. Because of the encoding of the WSPR signal, a 200 mW signal has the same DX capability as a 1 KW SSB transmitter, or CW at 80W.

You can search the Internet for information on how to build your own transmitter, and there are also some kits for sale. There are also a couple of relatively inexpensive and small WSPR transmitters that are easy to configure and use. I have been using the WSPRlite Classic, made by SOTABEAMS, and two WSPR Desktop Transmitters, made by ZachTek. There are some common features between the two, but there are also quite a few differences. Both transmit a 200 mW signal using 5V (USB) input for power, and both use software for configuring your callsign, location, etc. They can also be powered from a USB power bank.

The WSPRlite and WSPR Desktop transmitter require 5V power and programming through a USB input (micro USB). Both have a SMA connector for the antenna, so a SMA male to PL-259 adapter may be useful for connecting to your antenna.

SOTABEAMS WSPRlite

The first WSPR transmitter I started using is the WSPRlite, which costs around $140. It is very small and light, and therefore great for portable operations. The unit contains internal filters for 20m and 30m, but SOTABEAMS also sells filter kits to expand the capability to include 630m, 160m, 80m, 60m, and 40m. I have not purchased or used any of the filter kits.

The WSPRlite is very small!

A unique feature from SOTABEAMS that comes with the WSPRlite is the DXplorer web site.

The WSPRlite instructions, configuration app, USB drivers, and firmware updates are available on DXplorer. Following the detailed instructions from the website, configuring the WSPRlite is a relatively easy process that involves installing USB drivers and configuration software, connecting to the computer through a USB port, selecting the appropriate COM port, entering data for a few settings, and saving the settings to the device. Once configured, the WSPRlite is ready to transmit. The trickiest part to begin transmitting is pressing a button 2 seconds after the start of an even numbered minute (i.e. 14:58:02, 10:20:02, etc.) to begin transmission. The time must be set accurately for the transmitted signals to be decoded.

Windows Device Manager will display the COM port. The WSPRlite is on COM14.
The WSPRlite configuration software is very easy to understand. Enter the callsign, Maidenhed grid locator, band, desired power level (5 mW – 200 mW). There is also a link to the DXplorer site to view statistical analysis of the WSPR signals you transmit.

The configuration application also provides a link to dxplorer.net, where you can view statistics and maps depicting the WSPR signals transmitted from the WSPRlite. There are several different ways to view the data, including a metric call DX10. According to SOTABEAMS:

We use the WSPR data to generate a special metric, DX10. We recalculate your DX10 range (km) every two minutes. DX10 is a great system performance indicator. The best HF system will give the longest DX10 ranges. … Within seconds of your two-minute WSPR transmit period ending, you can see where you have been heard.

https://www.sotabeams.co.uk/wsprlite-antenna-tester/
The main page for my callsign in DXplorer, with links to view maps, tables, and graphs. You can also change the band and callsign.
You will probably want to view the Spots Map first, for a visual representation of where your WSPR signal is being received. It is a zoomable Great Circle map centered on your QTH. WSPR only uses the first part of your locator so your exact QTH could be some tens of kilometers from your actual location. The map shows the location of stations that have received your signal over the selected period. The colors relate to signal levels. You can “mouse-over” the spots to see additional data.
The Spots Table provides more details about the stations that decoded your signal. It shows the raw WSPR data for your selected time period. This is useful as it allows you to see all the stations who spot you not just the DX10 list.
The DX10 table gives you a snapshot of your system performance. However it does more as it identifies the time ranges for the spots so that you can identify the best times for DX openings. At the bottom of the table is a “DX10 mean” for your 10 spots. If there are less than 10 spots the missing ones are assumed to have a range of 0 km.
For the DX10 graph, each data point is calculated from all your spots in the previous hour. The best 10 spots (in terms of range) are used to calculate a DX10 mean. The mean is displayed on a graph which is updated every 2 minutes. The DX10 graph gives a good indication of your system performance and band conditions. You can “mouse-over” the graph to see additional data.

The DXplorer website is where the WSPRlite really shines. It’s easy to use and provides lots of useful informaton.

WSPR Desktop Transmitter

The WSPR Desktop Transmitter from ZachTek also costs $140, and is slightly larger and heavier than the WSPRlite, but has several additional features. The unit includes a GPS receiver and antenna, which can automatically set the location (grid) and control the timing of the transmissions. Once initially configured, this makes operation nearly automatic. Additionally, the latest firmware and software supports Type 3 WSPR Messages. A Type 3 message can transmit a more exact location using six figure Maidenhead reports instead of the regular four figure report, which is especially useful if you use the transmitter in a mobile or portable application with it functioning as tracker.

I am using two transmitters, each designed for operation on different bands. The “Mid” model transmits on 40m, 30m, 20m and 17m. The “High” model transmits 15m, 12m, 10m and 6m.

Note: ZachTek now sells three updated models for this transmitter:
– “Low” for 2190m and 630m
– “Mid-Plus” for 160m, 80m, 40m, 30m, and 20m
– “High-Plus” for 17m,15m, 12m, 10m and 6m
You can purchase multiple units at a discount ($254 for a Mid-Plus and High Plus, or $359 for all three models).

WSPT Desktop Transmitter with the GPS antenna.

The WSPR Desktop Transmitter also uses an app for configuration. The documentation web page has links to the configuration software, a quick start guide, and lots of additional details about the transmitter. A USB driver might be required to connect to the computer, and there is a link on ZachTek’s download page. Similar to the WSPRlite, once the device connected to the computer with the micro USB cable, you can determine COM port using Windows Device Manager. You set the serial port (for my computer, COM13) on the Serial Port tab, and click open. After a moment the software will be connected to the device.

The Serial Port tab on the WSPR Transmitter Configuration application.

After the connection is open, the next tab to click is WSPR Beacon. This is where you will enter your callsign, and select the bands. With the GPS antenna connected and placed near a window, you should start seeing the GPS signal quality and a position lock. Once the position is locked, the Maidenhead grid information will fill in automatically. When initially powered up, it might take several minutes to start seeing the satellite positions and get a position lock.

Beacon configuration for the “Mid’ model, to transmit on 40m, 30m, 20m and 17m.
Beacon configuration for the “High” model, to transmit on 15m, 12m, 10m, and 6m.

Once the WSPR configuration is complete, click on the Save Settings button, then click on the Boot Configuration tab. In this tab, you can configure the transmitter to start up in WSPR beacon mode. When power is applied, once it achieves a GPS position lock, the unit will automatically start transmitting WSPR beacons, cycling through the bands that were set in the WSPR Beacon tab.

The Boot Configuration tab is for setting up the transmitter to automatically obtain a GPS lock and begin transmitting WSPR when it is powered up.

There is also a Signal Generator mode so the transmitter can be used as a piece of test equipment in your shack. It can output a 23dBm sine wave from 2kHz to 50MHz, depending on model. I have not tested or used this feature.

The WSPR Desktop Transmitter includes a Signal Generator mode

The WSPR Desktop Transmitter does not include access the DXplorer website like the WSPRlite, but you could still use DXplorer standard mode to view statistics for signals transmitted from either device. You can also view maps and data for WSPR signal on the WSPRnet.org website. You can get a free account to access all of the features on WSPRnet.

The Weak Signal Propagation Reporter Network is a group of amateur radio operators using K1JT’s MEPT_JT digital mode to probe radio frequency propagation conditions using very low power (QRP/QRPp) transmissions. The software is open source, and the data collected are available to the public through this site.

http://wsprnet.org/drupal/
Front page of the WSPRnet web site

The Map tab opens a configurable map for a visual representation of where your WSPR signals are being decoded.

Map view on WSPRnet

Scroll down in the map to configure the view. There are several settings that you can use to tailor the information displayed on the map.

Map view configured to show spots for callsign N4MI on 30m over a period of 12 hours.

Click on the Database tab at the top of the web page to display a sorted list of spots. This view can also be configured.

Spots for callsign N4MI on 17m
The Database view can also be configured to filter the data and how the the details are presented.

Final Thoughts

The WSPRlite and WSPR Desktop Transmitter both performed very well. There are some difference in features and operation. For the price, the WSPR Desktop Transmitter offers a few more features and once configured it operates automatically every time it’s powered up. The WSPRlite is very small and easy to carry, and the DXplorer website offers excellent statistics for those tracking propagation conditions or comparing antennas. You can’t go wrong with either option, and your choice would depend upon your operating preferences.

Assembling a New HF Go-Box

This afternoon I finally got around to building a go-box for HF. I’ve had all of the components for a long time, but just never got around to the build. I would like to thank my friend Rusty, KG4HIR, who did most of the work on this build. This go-box is now ready to operate, but I hesitate to say it has been completed because there is still some empty space in the box to work with!

Here is a list of the primary materials used for this go-box:

Icom IC-7300
MFJ 4230MVP 30A Switching Power Supply with PowerPole Connectors
MFJ 939I Autotuner
Icom SP-35 External Speaker
West Mountain Radio Epic PWRgate
West Mountain Radio RIGrunner 4004 USB
Mounting Brackets for IC-7300 and Power Supply
Heavy Duty Hook and Loop Fastener Roll
Gator Case Molded 4U Rack Case
Two 1U Rack Mount Shelves
2U Rack Mount Panel Spacer with Venting
NEMA 5-15R Plug Adapter with Mounting Holes
3 ft. USB Cable B to B – F/M – Panel Mount USB Extension
M6 Terminal Binding Post
10 AWG Red/Black Zip Cord
45A Anderson PowerPole Connectors
RG-8X Coax Jumper Cables
UHF F-F Bulkhead Adapter
Heavy Duty Velcro Strips

This is not intended to be a step-by-step tutorial for the build, but we did capture lots of images to give you an idea of how the go-box was assembled.

Rusty, KG4HIR, did the hard work on this project! Here we have the materials gathered. We had mounting brackets for the radio and power supply, but not for the MFJ autotuner. Rusty is preparing to secure it with heavy duty hook and loop fastener strips.
The 4U rack mount case before installing the components.
More components used for the go-box: 10 gauge zip cord, zip ties, HF4 to PowerPole adapter, RIGrunner, and Epic PWRgate.
The Icom IC-7300
Preparing the hook and loop fasteners to secure the MFJ autotuner. In the future, we may create some brackets to secure it better, but the hook and loop fasteners are secure and very strong.
The MFJ autotuner and power supply attached to the top of the shelf. The mounting bracket for the IC-7300 is attached to the bottom side of the shelf.
The IC-7300 mounting bracket was secured to the bottom of the shelf that also holds the autotuner and power supply.
After looking at several configurations, we determined that mounting the PWRgate and RIGrunner upright would be more practical for adding and removing cables. They are secured to a piece of square aluminum tubing that is attached to the rack mount shelf at the back of the case.
All of the primary components are secured to the shelves inside the case.
For convenience, the primary connections into the go-box (AC power, ground terminal, USB cable to radio, and bulkhead connector for coax) are fitted to a vented panel spacer that is mounted at the top on the back of the case.
Beginning the process of making DC power and RF connections inside the go-box.
All of the connectors are attached to the vented panel spacer, and it is ready to be secured.
Completing all connections for power, tuner, USB, and coax.
The back of the (nearly) finished go-box. There is still some available space in the back and front of the case. Some of it will be left for airflow and ventilation, but we are considering whether some additional components could be added.
The front of the (nearly) finished go-box. You can see the external speaker and the open space at the center top and right side bottom shelf. We may put a meter in the top space, and create a storage compartment at the bottom.

I was told that a go-box is never really finished, and that there will be changes and additions. The Epic PWRgate in this go-box makes it very versatile. It can be powered by AC via the power supply, as well as by a battery and/or a solar panel.

This build took a little over four hours. Much of that time was spent measuring, aligning, drilling and cutting to attach the components to the shelves and spacer. I still need to add some ferrite beads on several wires and cables. The next step after that is a field test to ensure everything is working properly. (That will be a topic for another post.) Once the testing is complete and it is confirmed to be fully operational, I will use the go-box at club operating events and for casual operating from the tailgate or patio.